The hardware and design engineering of level 1 automation for Bar Mill process including 32 nos of panel comprising of PLC panels, RIO panels, local control panels and control desks.
High speed Bar Mill (20 mps) process design and engineering, software development & commissioning.
Sophisticated international standard control algorithm and graphical user interface with granular level data visualization, trending, alarm and warning system, diagnostics.
End User – SAIL, BOKARO STEEL PLANT
Customer – Fives Stein India Projects Pvt. Ltd.
Project Details
Design implementation and troubleshooting of automation network.
Identifying glitches in network and giving resolution e.g. to solve HMI redundancy problem.
Removing of Loops from the network and rearranging the IP Scheme.
End User – JINDAL STEEL PLANT LIMITED
Customer – Fives Stein India Projects Pvt. Ltd.
Project Details
Logic & HMI development for Reheating furnace and tracking.
Development of software and commissioning support,
PLC- Allen Bradley 1756-L75.
End User – BHILAI STEEL PLANT
Customer – RRJ Designs & Consultancy Pvt. Ltd.
Project Details
Post commissioning support for coke oven, battery no-11, and CDCP(Coke dry quenching plant).
Maintenance of software, required software modifications and WinCC modifications in PCS7 platform.
System- S7-400(H), PCS7 v8.2, WinCC 7.4.
End User & Customer – B S ENGINEERING
Project Details
Electrical design engineering, cable, earthing, lighting, LT power distribution, relay coordination for plywood & veneer plant installation in Nigeria.
Erection supervision and commissioning of electrical system.
End User – BOKARO STEEL PLANT-HOT STRIP MILL
Customer- Fives Stein India Projects Pvt. Ltd.
Project Details
Post commissioning support for reheating furnace 1.
Includes maintenance of software, required software modifications and WinCC modifications in PCS7 platform.
System- S7-400(H), PCS7 v8.0, WinCC 7.0.
End User & Customer – CALCUTTA UNIVERSITY
Project Details
400KW Smart Substation Simulation panel development, Alternator and Grid.
PID Control for automatic synchronization (Voltage, frequency and phase matching) of 3 phase generator (Alternator) and Grid.
HMI development of smart substation based 400KW simulation panel.
Implementation of SQL server.
Remote visualization of process data through networking (Both Ethernet and WIFI based mode).
Real time report generation of energy meter values in csv file format to the server.
End User & Customer – CALCUTTA UNIVERSITY
Project Details
Supply, engineering, erection and commissioning for Transmission Line Simulation panel of 400KV over 1.500 KM.
Remote monitoring of the variable load data and other energy monitoring data over ethernet and wifi based communication, under various simulated conditions.
End User & Customer– DALMIA CEMENT EAST LIMITED
Project Details
Commissioning of 315KW Sinamics G120P drive for ID fan application of bag house filter.
Supply, erection, engineering and commissioning of 22 KW Sinamics G120C drive panel with profibus communication for Belt conveyor.
End User & Customer – THE EMPIRE JUTE CO. LTD.
Project Details
5 step speed control of 56 nos. of spinning frame (AC Drives – MM420, MM440, FC302, V20) by PLC control.
Shift report generation through WinCC 5.1 in customized file format and inserting the data in plant database (ORACLE).
HMI development in IoT based platform to monitor the current data and trending report data remotely in customized web based software and mobile app.
End User & Customer– THEEMPIRE JUTE CO. LTD.
Project Details
RFID based weighing data logging solution for daily production of jute spindle.
Acquisition and collating machine wise and operator wise weight data through RFID system, PB station, serial interfacing with weight indicator and incorporating in plant based database (ORACLE).
End User – TATA STEEL LIMITED
Customer – TATA CONSULTANCY SERVICES
Project Details
Consultancy services on Ferro Alloy and Minerals Division automation Phase I, II and OMQ-Coal mines automation.
End User & Customer – MADHU JAYANTI INTERNATIONAL PVT. LTD.
Project Details
Data acquisition from tea bag processing machines.
Instrumentation, hardware designing, engineering, logic development and commissioning.
HMI development, real time report generation and operation manual preparation.
Data acquisition from 10 machines and incorporating the time series data in ORACLE database.
End User – J K INDUSTRIES
Customer – ONT ENGINEERING CONSULTANCY
Project Details
Process: weighing process automation in the bagging system of animal food using mini PLC and Touch panel.